Consumables

EDM Consumables and Spare Parts

The cutting performance, micron-level precision, and operational efficiency of CNC EDM machines largely depend on the quality of the consumables used. Low-quality consumables may lead to frequent wire breakage, unstable discharges, reduced machining accuracy, and increased production costs.

At Ingenium Makine, we supply high-performance and industrial-grade EDM consumables to ensure uninterrupted manufacturing operations. With our extensive inventory and fast logistics network serving all of Türkiye, we support mold makers and subcontract manufacturers with reliable supply solutions.

Our Consumable Product Groups

Our EDM consumables and spare parts are designed to deliver high performance, process stability, and reliable machining results.

  • Brass Wire (Wire EDM Consumable): High-strength brass wires with smooth surface quality, designed to provide stable cutting performance and excellent surface finishes in standard Wire EDM applications.
  • Molybdenum Wire (Wire EDM Consumable): Industrial-grade molybdenum wires offering high wear resistance and long service life, particularly suitable for fast-wire EDM machines utilizing reusable wire technology.
  • Electrodes (Sinker EDM and Hole Drilling EDM Consumables): High-conductivity tube and form electrodes engineered to provide stable electrical discharges and minimal wear during EDM operations.
  • Cooling Gel (JR-3A / JR-3C): Specialized cooling gels developed to improve discharge stability, enhance cooling performance, and efficiently remove machining debris during EDM processes.
  • Filters (EDM Machine Consumables): High-performance filtration solutions for both Wire EDM and Sinker EDM systems, designed to effectively remove microscopic metal particles from dielectric fluids.
  • Dielectric Fluids (EDM Machine Consumables): Premium dielectric oils and fluids that support controlled electrical discharges while maintaining insulation and cooling performance over extended periods.
  • DIC 206 Cooling Fluid: A high-performance industrial cooling solution specifically designed for Wire EDM and Fast Hole Drilling applications, offering excellent corrosion protection and cooling efficiency.
  • Spare Parts: Diamond guides, power feed contacts, flushing nozzles, wire drive rollers, and other critical mechanical spare parts designed to maintain EDM machine performance and reliability.
Fast Delivery and Continuous Stock Availability: We understand the cost of production downtime caused by a lack of consumables. Therefore, we maintain continuous stock of wires, filters, chemicals, and spare parts, ensuring rapid dispatch from our Arifiye / Sakarya headquarters.

Frequently Asked Questions About EDM Consumables

Click on the questions below for detailed information.

What Is the Difference Between JR-3A and JR-3C Cooling Gels and How Are They Used?

JR-3A and JR-3C cooling gels are mixed with water at specific ratios to enhance dielectric fluid performance during EDM machining. The concentration directly affects surface finish quality and cutting efficiency. JR-3C is generally preferred for high-speed machining applications and operations requiring extended dielectric stability.

What Are the Benefits of Using DIC 206 Cooling Fluid?

DIC 206 is a water-based concentrated cooling fluid designed to prevent excessive heat generation during EDM machining. When mixed with water, its anti-corrosion additives help protect both machined components and machine parts. It also improves filtration efficiency and assists in the removal of metal particles from the machining area.

When Should Molybdenum Wire Be Used Instead of Standard Brass Wire?

Brass wire is commonly used in conventional Wire EDM machines where the wire is consumed during the cutting process. Molybdenum wire, thanks to its high melting point and tensile strength, is primarily used in fast-wire EDM systems where the wire continuously moves back and forth and is reused multiple times.

 

Rice Wire – Wire Abrasive Consumable
Molybdenum Wire - Wire Erosion Consumable
Electrodes – Sinking and Hole Drilling Erosion Consumables
Cooling Gel – Consumable for Erosion Machines
Filters - Consumables for Erosion Machines
Dielectric Fluids – Consumable Material for Erosion Machines
Coolant DIC 206
Spare Parts